Denison Industries' Facilities

Main Foundry with 100,000+ sq', Automotive Foundry with 15,000+ sq', Machine Shop with 4,000+ sq', Administration Building with 10,000+ sq' and Available Manufacturing Space of 100,000+ sq'



SIZE OF FACILITIES:
TOTAL AREA: 229,925 sq.ft.
OFFICE AREA: 10,000
WAREHOUSE: 100,000
FOUNDRY: 119,925

CRANE DATA:

TYPE NO. CAPACITY HEIGHT UNDER HOOK
Boom, Bridge, Jib, Monorails 30+ up to 10 tons 15 - 20 ft.

 

WHAT IS THE FACILITIES BOTTLENECK OPERATION?
      Solution - Heat-treat
WHAT IS THE FACILITIES PRODUCTION CAPACITY?
      > 500 TONS pour per month
WHAT IS THE CURRENT CAPACITY UTILIZATION? < 50 %
HOW WAS THIS DETERMINED?
      By averaging the combination of both foundry and machining capacity.

PRODUCTION:
PRODUCT/MONTHLY PRODUCTION
Sand, Semi-Permanent & Permanent Mold Castings
Casting Shipments exceed 150 TONS/Month

WHAT IS THE RANGE (I.E. SIZE) OF PRODUCT THAT CAN BE MANUFACTURED?
2.5 pounds to 2,500 lb. pour weight

WHAT MATERIALS ARE CURRENTLY POURED?
Aluminum: 206, 319, 354, C355, A356, A357
ASTM-B26, ASTM108, MIL-A-21180, QQ-A-601, QQ-A-596, AA-CS-M2-84, AA-CS-M3-92

WHAT PROCESSES ARE USED IN THE MANUFACTURE OF PRODUCTS?
Sand - Airset, Shell, Isocure. Semi-Permanent & Permanent Mold
(with capability of cast in inserts).

L.P.I. (ASTM E1417, MIL-STD-6866), X-Ray (ASTM E94, MIL-STD-453),
Solution/Heat (MIL-STD-6088) Treat, Age, Cleaning Ops., Metallurgical Testing, Sandblast.

WHAT ARE THE PRODUCTION METHODS UTILIZED TO MEET CUSTOMER REQUIREMENTS?
Job Shop, Just-In-Time, and Mass Production.
Orders filled to needs as required by customer.
Orders filled to weekly and/or monthly release schedules as required by customer.

IN-HOUSE MATERIAL TESTING/EVALUATION CAPABILITY? YES

WHAT IS THE AGE AND CONDITION OF MANUFACTURING EQUIPMENT?
Age 20 years to New, with older equipment either getting overhauled, rebuilt or disposed and replaced as needed - Condition is Good to Excellent.

LOGISTICS:

WHAT SYSTEM IS USED FOR SCHEDULING MATERIAL THROUGH THE FACILITY?
Pull system using P.C. Generated Gant Charts

IS BAR CODING USED IN THE FACILITY?
      YES - For shipping as required by customer.

CAN INFORMATION / DATA BE TRANSFERRED ELECTRONICALLY? YES

SHIPPING CAPABILITIES - Truck/Ship:
We are able to ship to the current abilities of the transportation / shipping industry
.